Daichen Metal Start a project

Aluminum · MOQ from 1,000

Five suppliers.
Five people to chase.
One contact instead.

Tooling, casting, CNC machining, deburring, finishing — the whole chain, negotiated and coordinated by one person who has actually worked inside it. You brief once. We handle the four handoffs where projects usually die.

Built for DTC and Amazon brands who need production-grade parts without a five-vendor spreadsheet.

PART CAST BRACKET MATL AL ALLOY — TBD AT DFM PROCESS GRAVITY / HPDC QTY 1,000 MIN A A 184.0 ⌀52 H7 Ra 1.6 after CNC SECTION A-A DRAFT 1.5° min. for clean release 3.0 wall — drives porosity risk NOTES 1. Draft, wall thickness and gate location reviewed at DFM — before tooling. 2. Deburr all edges prior to machining. Flash tracked against mold condition.
Minimum order
1,000 pcs
Mold fabrication
60–90 days
Vendors to contacts
5 → 1
On the factory floor
20 yrs

The timeline

Real numbers, phase by phase

Most quotes hand you one number — '8 to 10 weeks' — and no breakdown. A number without a breakdown isn't a timeline, it's a hope. So here is ours, in public, including the two phases where we won't pretend a fixed number exists.

  1. Reverse engineering

    Only if you don't have a drawing or CAD file

    3D scan plus manual measurement of the physical part, rebuilt into production-ready 2D/3D files.

    3–4 weeks
  2. DFM review

    Before any steel gets cut

    Depends on design complexity and order volume. We won't put a fixed number here, because there isn't one — draft angles, wall thickness, and how many revisions your design actually needs decide it.

    Varies
  3. Mold fabrication

    The longest single phase

    Steel type and part complexity both move this number. If your launch date is tight, this is the phase to watch.

    60–90 days
  4. Post-trial correction

    After the first trial shot

    First batch of raw castings runs through deburring, then goes to the machine shop to fit fixtures, prove out the CNC program, and get measured.

    3–4 weeks
  5. Surface finishing

    Final stage before shipment

    Anodizing, powder coating, polishing — whatever the part and its destination market require.

    1–2 weeks
  6. Mass production

    Once the process is proven

    Driven by order volume and part complexity. You get a phase-specific estimate, not a padded single number.

    Varies

Two of those say "varies" on purpose. DFM and mass production genuinely depend on your design and your volume, and a shop that gives you a confident number for either one before seeing the part is guessing at you, not estimating for you.

Why it matters

What the coordination actually costs you

Splitting the chain across five vendors doesn't save money. It moves the project-management work onto your desk, in a timezone twelve hours from the factory floor.

Five separate vendors One integrator
Who you email when a date slips Five separate shops, each blaming the one upstream One person, who already knows what the other four are doing
Who owns the DFM decision Nobody — each vendor optimizes their own step Decided once, up front, against every downstream process
Where the schedule lives In five different heads In one phased timeline you can see
What happens when a part fails inspection A round of finger-pointing you have to referee We find the cause and tell you which stage it came from
Who eats the coordination work You do, at 2am, across a 12-hour time gap We do — that is the actual service

Who you're actually talking to

📷 創辦人實拍:在鑄造廠或毛邊處理現場,工作中的樣子,不要棚拍證件照。

Daichen — foundry floor, 20 yrs

I started on the foundry floor, not in a sales office

My first job in this industry was inside a casting plant. That's where you learn which mold shops are genuinely good and which ones just quote well — you find out when their steel comes back and you have to run it.

My family's business is deburring. Post-processing is the stage nobody asks about during a quote, and the stage that quietly decides your yield and whether machining downstream goes smoothly at all. I grew up around the parts other people had already given up on.

The shops in this network aren't small operations. They've been supplying large manufacturers shipping overseas for years. What's changed is who gets access: the same quality bar, opened up to orders that start at 1,000 pieces instead of a hundred thousand.

Twenty years in, the thing I'd tell anyone starting out is the same thing that got me here — don't be afraid of getting it wrong. The mistakes are where the actual skill comes from.

Before you ask

Things most factories won't put on their website

You're going to find this out eventually. Finding it out now is cheaper for both of us.

We won't quote off a sample from a brand-new mold

A mold wears. Flash increases, wall thickness drifts, surface pitting shows up. Quote off a fresh-mold sample and the number is wrong before production even starts — we learned that the expensive way.

Cheap and high-quality at the same time gets a no

There's a floor we won't quote under. Customers have walked over it, gone to a cheaper shop, watched quality collapse at volume, and come back holding a mold that can't hold spec. We'd rather lose the quote than be that story.

Some designs need to change before they can be made

Draft angle and wall thickness set wrong for production don't fix themselves downstream. We'll show you exactly what goes wrong if you leave it — and what the fix costs later, which is usually the part that changes minds.

We don't do the gift-giving thing

It has cost us orders. We're telling you anyway, because it's the same reason your parts get inspected honestly instead of waved through.

Start a project

Send the part. We'll tell you if it can be made.

A sample, a sketch on a napkin, a competitor's product you bought online, or a finished CAD file — any of those is enough to start. If the honest answer is that your design needs to change first, or that we're the wrong shop for it, you'll hear that instead of a quote designed to win the order.

Minimum order
1,000 pcs
No drawing needed
3–4 weeks

We'll tell you honestly whether it's feasible — including when the answer is no. Nothing you send gets shown to another customer, and nothing gets quoted to a third shop.